Know How to Choose the Best Hacksaw
If you are looking for an efficient tool for cutting metal and plastic pipes and tubes, then a hacksaw is the best option. This saw tool has varying blade lengths such as 8”, 10” and 12”.
With the several benefits and uses of these hand saw types, you can never dispose of it from your toolset. Likewise, there are several knowns and new brands of hacksaw makers in the industry. Even the professional DIYers and woodworkers are having a challenging time choosing which one is the best.
Here, we are going to show you a simple and complete guide on how to choose the right hacksaw which suits your need. We are going to cover the essential features and benefits it must have to be a good saw.
Further, we also included a comparison chart and an in-depth product review for our list of the top 10 best hacksaws for 2020. Hopefully, in the end, you will be able to choose the right tool for your need.
Best Hacksaw (January 2020) – Top 10 Picks & Reviews
KNOW WHAT TO LOOK FOR The Best Hacksaw
Do not buy yet unless you have read this section, as it will cover the important features you need to look for this type of saw.
1. Teeth per Inch (TPI)
Hacksaws have different TPIs and each has its corresponding use and advantage. The typical range of TPI for most of this type is between 14 to 32. In general, a lower TPI will provide you with a coarse cutting finish but an aggressive performance in cutting. Meanwhile, a higher TPI is best for the smooth cutting finish.
2. Kind of Blade
The arrangement of the saw teeth in a saw is called a “set”. In the market, there are three types of blade set for hacksaws.
This refers to the bow frame which holds the entire thing of a hacksaw. It can be made from hard plastic or steel. Aside from that, frames can also be fixed or adjustable type.
A fixed type can only accommodate one blade length like 8-inch, 10-inch or 12-inch blade size. In contrast, an adjustable frame provides more versatility in accommodating various blade sizes depending on what is readily available.
The handle for hacksaws is similar to that of the closed pistol grip handle of bow saws. Other units have a plain hard plastic handle which is not comfortable for working long hours. Likewise, if your hand gets sweaty, you will have a hard time gripping a plastic handle.
Other units have rubber insulation in their plastic grip handle. This is one is good for it provides anti-slip feature, comfort, and enhanced gripping.
5. Blade Tension
A safe, easy to adjust and reliable blade tension is needed to prevent the blade from wobbling when the stroke gets more aggressive and faster. Make sure to tighten the blade's tension before sawing so it won't break and you get an efficient cutting stroke.
Top 10 Best Hacksaw reviews 2020
1. Stanley STHT20138 Hacksaw
• 12-inch blade for light to medium works
• No rubber insulation in its grip handle
• Sturdy blade and reliable blade tension
• Strong overall construction
Best for Overall
In our top pick, is a hacksaw coming from the reputable Stanley brand? In terms of its overall features and convenience, this one made a nice steal. Likewise, the price of this product is fairly decent and is cost-efficient.
In terms of blade quality, there have been no issues in its cutting performance for plastic and metal tubes. You can also cut with wood using this tool.
Its claimed 225 lbs blade tension works as expected complimented with the blade’s strength and hardness. Even if you do 5 to 10 strokes in a shorter span of time, there will be no wobbling.
The grip handle is made from hard plastic which fits perfectly in your hands but it does not have any rubber insulation to provide extra comfort for long hours of cutting.
The only thing we don't like is: Grip handle does not have any rubber insulation.
2. Dewalt DWHT20547L 5-in-1 Hacksaw
• Durable overall construction
• No serious complaints so far with this saw
• Hard and tough blade
• 330 lbs blade tension
• 5-in1 saw function
Best for Versatility
The second hacksaw in our list comes another reputable brand which is Dewalt. This brand has long been in the industry of manufacturing quality tools for various works.
We find this tool in our second spot as best for versatility because of its claimed 5-in-1 function. Well, the transition from one form to another to become another tool is simple and quick. It has a slightly heavyweight but that is fine because its overall durability is superb.
There is very minimal to zero bendings of the blade because of its hardness and the 330 blade tension applied. Make sure to tighten the blade before working so it fits tightly and there will be no wobbling.
The process of detaching the saw’s front end and replacing the blade is simple. Likewise, the grip handle of this unit is so comfy and fits snugly in your hands.
3. Klein Tools Hacksaw 702-12
• Sturdy frame and construction
• Extra blade holder does not work efficiently for some products
• Smooth blade tension adjustment
• Quality blade
Best for Adjustable Blade Tension
The third hacksaw in our list comes from Klein Tools, one of the leading manufactures of standard tools for woodworking, DIY, and repairs.
The best thing we have seen from this product is its easy and wide range adjustment for its blade tension system. Aside from allowing you to readily adjust its tension, the blade storage for this one is superb and professional-looking. Almost all parts from this saw are made from a quality steel alloy.
The blade quality as well for this product is fairly good. The 12” blade length is suitable for doing light to medium works. Likewise, the 24 TPI value works as expected in making smooth cuts.
Some units have minor flaws specifically on the extra blade holder which does not effectively prevent the blade from moving backward in every stroke.
4. Milwaukee 48-22-0012 Hacksaw
• Quality blade and rust resistance
• Not enough tension for medium works
• Great for cutting in tight spaces
• Nice grip handle, comfy and anti-slip feature
Best for Tight Spaces
Milwaukee has been in the industry of manufacturing high-quality tools that are comparable to popular brands like Dewalt, Makita, and others. This fourth hacksaw in our list is a product from Milwaukee.
The edge of this model is that its overall design and feature is best for cutting on small spaces. The blade length of this is 10 inches but its 5-inch handle that is not bulky provides better maneuvering in tight areas.
In terms of blade quality, it uses a standard 24 TPI 10-inch blade. The hardness and rust resistance of its blade is surprisingly good. The blade replacement process for this unit is pretty simple and less hassle compared to the bulky ones.
We find this tool as a very nice choice for doing light cutting works on small spaces.
Another thing, not enough blade tension to prevent wobbling then the stroke gets really aggressive.
5. Lenox Tools Hacksaw 12132HT50
• Delivers straight cuts effectively
• Tension adjustment knob
• Sharp and solid blade
• Excellent blade tension force
Best for Straight Cuts
Lenox Tools are one of the trending quality tool manufacturers in the industry. One of its products made it into the fifth spot of our top 10 best hacksaws for 2020.
The best feature we like about this is that it can assure you of a straight cut no whether wood, metal or plastic. The secret is its high blade tension system which can reach up to 50,000 PSI.
There are three factors affecting the straightness of the cut you make with a hacksaw: blade hardness, blade tension, and aggressiveness of the stroke. So far, the blade quality of this product is fairly good and it is further complemented with its high tension force.
The blade tension knob must be further improved in quality to prevent issues of loosening when stroking becomes aggressive.
Another thing, we like the design of this tool, it looks professional and the grip handle is comfy and no slippage because of the soft rubber coating.
6. Bahco 325 Hacksaw
• Tensioning lever mechanism
• Slightly pricey
• Spring-loaded system for holding the blade
• Fine adjustment of the blade tension
Best for Blade Quick-Release Action
The sixth spot is a hacksaw from the Bahco which is known for making quality wrenches and cutting tools that are easily adjustable. They have been in the industry for 130 years and continue to improve in overall quality.
For someone who does not want any hassle in replacing the blade, this unit is a good option to have. It has a spring-loaded mechanism for holding its blade. The blade does not fall off even when you loosen the tensioning lever. This mechanism supplements the blade tension system in minimizing the wobble if the user does aggressive strokes when cutting.
The blade tension of this unit can be adjusted using its fine dial knob located at the bottom portion of the handle. Meanwhile, the upper portion of the grip handle holds the tensioning lever of the saw.
There is definitely comfort in every stroke because of the soft rubber insulation wrapped around the steel handle. Overall blade quality is standard and solid.
There is really good quality from this tool but slightly pricey.
7. Ares 70098 Hacksaw
• Affordable standard hacksaw
• The tension force may not be enough when doing aggressive and rapid strokes
• Good blade quality and sharpness
• Comfortable and anti-slip grip handle
Ares is one of the competitive brands in the market for producing quality hand tools with smooth adjustments. At an affordable price, you get what you pay for a quality tool.
The blade quality used for this product is a standard one with no complaints about it. The grip handle is solid and has rubber pads for added comfort and non-slipping action.
Overall design and construction of the frame is decent and made from a quality steel alloy.
The tension adjustment of this product is done on its wing-nut screw which is smooth to turn. However, there is less tension supplied to the blade which may not be enough when doing aggressive and rapid strokes during cutting.
8. Great Neck Hacksaw
• Standard quality tool for a very economical price
• The tension screw adjustment dial is functional but may be prone to rusting later on
• Sturdy overall construction
• Blade quality and blade tension is good
Best for Budget
Great Neck is known for producing standard quality hand tools at such an affordable price. It has been in the industry for quite some time already and has satisfied several customers as well.
The best thing about this product, it offers you a standard hacksaw for a very economical price without jeopardizing quality. The frame of this product can be adjusted from a 10-inch blade to a 12-inch one. Likewise, the chrome-plated finish of the frame provides enhanced resistance against corrosion.
The grip handle is made from hard plastic which is sturdy and solid. Further, its blade tension adjustment is that of the standard wing-nut screw type. The overall blade quality of this tool is good for light to slightly above medium cutting works.
Note: The wing-nut tension adjustment screw needs lubrication to have a smooth adjustment in the long run.
9. Capri Tools Hacksaw
• Beautiful aesthetics and functionality
• Nothing to gripe so far
• Bi-metal blade
• Smooth dial adjustment knob for tension and blade angle
The ninth hacksaw in our list looks really good and its features so far are excellent as well. Overall, it makes a nice tool for any DIY, woodwork and repair in your home or shop.
We like the fine adjustment dial knob in front of the saw. It smoothly turns so you can adjust the tightness of the blade to prevent any wobbling when the strokes get faster. Likewise, this dial knob is also used for changing the blade angle at 45-degree increments. Hence, you will have more versatility for using this one.
The blade used for this one is the standard 12-inch 24 TPI hacksaw blade with some coatings to enhance corrosion resistance. Further, the blade used has a bi-metal feature which means the larger portion of the blade is made from soft steel while the saw teeth portion is made from hard steel carbon.
Moreover, there is very least chance of getting hand fatigue because its grip handle is wrapped with soft rubber. With a sweaty hand, there’s no issue of slipping with this one.
10. Nicholson 80952 Hacksaw
• Solid built and construction
• Tension adjustment nut and grip handle
• Quality and durable blade
• Good blade tension
The tenth product in our list comes from Nicholson. For someone who is looking for a standard hacksaw without any other things to consider, this is your best bet.
The overall quality and design are simple but its functionality is effective so far. The blade used for this one is a high-carbon steel blade made from Taiwan. Majority of its parts are made from solid steel alloy, so there’s no worry about breaking it when accidental drops happen.
It uses a wing-nut screw type blade tension adjustment. Further, the grip handle is a textured hard plastic. There is no issue with slipping but it does not provide much comfort for long hours of work.
The wing-nut screw type tension adjustment works as expected but there are slight inconveniences with its challenging turns and prone to rust in the long run. Meanwhile, the grip handle does not provide much comfort because there is no soft rubber wrapped around it.